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Saturn ION TSB information and repair manuals.


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Year
Model
TSB Title
TSB ID#

2003 ION
Cruise Control - Inoperative/Malfunctioning Update 20040226

2003 ION
Body - Rear Door Cracking at Upper Mounting Bolt 20030605

2003 ION
Body - Hood Release Cable Frozen/Seized 20040225

2003 ION
Body - Exterior Pinstripe/Vinyl Graphic Installation 20040817

2003 ION
Body - Front Door Lock Cylinder Missing/Not Flush 20031001

2003 ION
Body - Roof Flexing Upon Moonroof Operation 20030725

2003 ION
Body - Right Rear Area of Trunk Wet/Stained 20030901

2003 ION
Body - Hood Opening With Inoperative Latch 20040323

2003 ION
Instruments - Operational Characteristics 20040326

2003 ION
Recall 04V547000: DRL/Turn Signal Bulb Replacement 20041116

2003 ION
Lighting - Headlamp Wiring Harness Replacement Update 20031101

2003 ION
Lighting - Turn Signal Indicator Flashes Too Fast 20040201

2003 ION
Lighting - Erratic Turn Signals When Charging Cell Phone 20040624

2003 ION
Body - Aftermarket Window Tint Scratched/Torn 20031101

2003 ION
Body - Distortion in Outer Surface of Vehicle Glass 20040901

2003 ION
A/T - VT25E Anerobic Sealer Requirements Revision 20040330

2003 ION
Wipers/Washers - Windshield Wipers Chatter/Skip 20030801

2003 ION
Engine Controls - SES ON/DTC's P1683/P0116 Set 20030501

2003 ION
Engine - Loss of Coolant/No External Leaks Evident 20031101

2003 ION
Engine - Oil Consumption Information 20030723

2003 ION
Engine - Front Cover Seal Oil Leak in Cold Weather 20040401

2003 ION
Engine - Revised Timing Chain/Oiler & Service Procedure 20030609

2003 ION
Cooling System - Revised Water Pump to Prevent Leaks 20030301

2003 ION
Emissions - Catalytic Converter Damage/Misfire Codes Set 20040109

2003 ION
A/T - MIL ON/DTC P0741/No Shift or Movement 20040601

2003 ION
A/T - Identification/TCM Reprogramming Requirements 20031101

2003 ION
Engine Controls - SES Lamp ON/DTC P0606 Stored 20040301

2003 ION
Tires - Puncture Repair Procedures 20041130

2003 ION
Emissions - Extended Warranty for PCM Reprogramming 20040601

2003 ION
Engine Controls - DTC P0621 Diagnostic Update 20031101

2003 ION
Brakes - DTC C0267 Schematic Update 20030701

2003 ION
Fuel System - Top Tier Gasoline Information 20040901

2003 ION
Fuel System - Maintenance Cleaning of Fuel Injectors 20040901

2003 ION
Fuel System - Fuel Pump Buzzing/Growling Noises 20031101

2003 ION
Fuel System - Revised Fuel Pipe Connection Procedure 20030301

2003 ION
A/T - Hesitation/Grinding Noise on Low Speed Coastdown 20031001

2003 ION
Emissions - Driveability/DTC's P0132/P0138/P0172 20040501

2003 ION
A/T - VT25E Hiss/Chirp Noise in PARK or NEUTRAL 20040201

2003 ION
Recall - Body Control Module Software Upgrade 20040503

2003 ION
Recall 04V004000: Power Operated Systems Non/Compliance 20040101

2003 ION
Drivetrain - Vibration/Growling Noise on Left Hand Turns 20040301

2003 ION
Electrical - BCM Fuse, Fuse Block Power Distribution 20040723

2003 ION
Body - Door Water Leaks/Creaking Noises 20031101

2003 ION
Engine/Transmission Control Module - Ground Change 20040401

2003 ION
ECM/TCM/Ignition Module - Ground Location Change 20040326

2003 ION
A/T - Engine Flare During 2nd to 3rd Gear Shift 20040914

2003 ION
Wheels - Aluminum Wheel Refinishing 20041122

2003 ION
A/T - VT25E No Wheel Movement in Slippery Conditions 20040223

2003 ION
Wheels - Chemical Stains on Chrome Wheels 20040601

2003 ION
Lighting - Brake Light Switch Replacement Revision 20030605

2003 ION
Instruments - Speedometer Fluctuation 20040101

2003 ION
Ignition System - No Start in Cold Conditions/DTC's Set 20040501

2003 ION
Recall - Fuel Filter Replacement 20040430

2003 ION
Recall 04V003000: Fuel Filter Corrosion 20040101

2003 ION
Engine Controls - Erratic Engine Idle Speed/Stalling 20040914

2003 ION
Engine - Oil Filter Element/Cap Applications 20030901

2003 ION
Body Control Module - Revised Connector Illustrations 20040301

2003 ION
A/T - 1-2/2-3 Upshift Delay/Harsh Downshifts 20040325

2003 ION
Audio System - Ticking Noise/CD Won't Eject 20040226

2003 ION
Suspension - Pop/Rattle/Clunk From Front of Vehicle 20040501

2003 ION
Suspension - Squeaking/Creaking Noise When Turning 20040819

2003 ION
A/C - Blower Motor Click/Tick or Chirping Noise 20040922

2003 ION
A/C - Blower Motor Inoperative/Erratic Operation 20030501

2003 ION
A/C - Compressor Clutch Does Not Engage Revision 20030601

2003 ION
A/C - Water Leaks Onto Vehicle Floor 20031101

2003 ION
A/C - Water Leak Into Passenger Compartment 20040819

2003 ION
A/C - Knobs Won't Rotate/Restricted Air Flow 20040809

2003 ION
Suspension - Clunk/Thump/Rattle on Rough Roads 20040501

2003 ION
Keyless Entry - Technical Installation Instructions 20031001

2003 ION
Body - Water Leaks into Footwell Area 20030730

2003 ION
Audio System - Cd Player Won't Load/Play/Eject 20030701

2003 ION
XM Radio/OnStar - Problems W/Cloth or Vinyl Roofs 20040614

2003 ION
Audio - Theft Deterrent Feature Will Not Function 20040601

2003 ION
Audio System - CDs Skip in Single CD Player 20031201

2003 ION
Audio System - Diagnostic Modes/CD Load Operation 20030901

2003 ION
Body - Rear Fascia Paint Scuffed 20030901

2003 ION
A/T - Differential Thrust Washer Manual Update 20030901

2003 ION
Sunroof/Interior Mirror - Inoperative 20040601

2003 ION
A/C - R-134a System Flushing Procedures 20040901

2003 ION
A/T - VT25E Low Power/SES Lamp ON/DTC P1882 Set 20031001

2003 ION
Steering - Squeak/Squeal Noise While Turning 20031101

2003 ION
OnStar(R) - Unable to Connect to OnStar (Alaska Only) 20041129

2003 ION
A/T - Grind/Rattle Noises in PARK/NEUTRAL 20040801

2003 ION
A/T - Pump Pressure Relief Valve Revision 20030501

2003 ION
A/T - VT25E No Movement in DRIVE/REVERSE/Possible DTC's 20040903

2003 ION
Transaxle - Front End Vibration/Growl on L/H Turns 20040303

2003 ION
A/T - Replacement Guidelines 20030901

2003 ION
A/T - Revised Torque Specifications 20030601

2003 ION
M/T - Clutch Chatter/Rattle/Will Not Release 20030401

2003 ION
M/T - Operational Characteristics 20041112

2003 ION
Brakes - Service Procedures/Warranty Guidelines 20040517

2003 ION
Brakes - Wheel Cylinder Inspection 20031201

2003 ION
Suspension - Ball Joint/Steering Knuckle Nut Torque 20040501

2003 ION
Starting System - Intermittent No Crank/No Start 20030301

2003 ION
A/T - Serviceable Components 20030416

2003 ION
A/T - VT25E Revised Spacer Plate Availability 20040831

2003 ION
Steering - Steering Column Rattling Noise 20040401

2003 ION
Interior - Fluid Drips Onto Driver's Floormat 20031101

2004 ION
Emissions - Catalytic Converter Damage/Misfire Codes Set 20040109

2004 ION
Emissions - Extended Warranty for PCM Reprogramming 20040601

2004 ION
Engine Controls - Improved OBD Purge Flow Diagnostics 20040504

2004 ION
Fuel System - Top Tier Gasoline Information 20040901

2004 ION
Fuel System - Maintenance Cleaning of Fuel Injectors 20040901

2004 ION
Recall 04V281000: Fuel Feed Pipe Replacement 20040601

2004 ION
A/T - Grind/Rattle Noises in PARK/NEUTRAL 20040801

2004 ION
Recall - Fuel Feed Pipe Assembly Replacement 20040610

2004 ION
Vehicle - 2004 California Tire Chain Disclosure Document 20030601

2004 ION
A/T - Hesitation/Grinding Noise on Low Speed Coastdown 20031001

2004 ION
A/T - VT25E No Wheel Movement in Slippery Conditions 20040223

2004 ION
Transaxle - Front End Vibration/Growl on L/H Turns 20040303

2004 ION
A/T - VT25E Revised Spacer Plate Availability 20040831

2004 ION
Drivetrain - Vibration/Growling Noise on Left Hand Turns 20040301

2004 ION
A/T - VT25E Anerobic Sealer Requirements Revision 20040330

2004 ION
Engine Controls - Long Crank Time To Start or No Start 20040809

2004 ION
Electrical - BCM Fuse, Fuse Block Power Distribution 20040723

2004 ION
Sunroof/Interior Mirror - Inoperative 20040601

2004 ION
Interior - Headliner Separation/Sagging 20040801

2004 ION
Campaign - VTi A/T Extended Warranty Coverage 20040421

2004 ION
Body Control Module - Revised Connector Illustrations 20040301

2004 ION
A/T - Engine Flare During 2nd to 3rd Gear Shift 20040914

2004 ION
M/T - MU3 Back-Up Lamp Switch Installation Revision 20040922

2004 ION
A/T - VT25E Hiss/Chirp Noise in PARK or NEUTRAL 20040201

2004 ION
Wheels - Aluminum Wheel Refinishing 20041122

2004 ION
Ignition System - No Start in Cold Conditions/DTC's Set 20040501

2004 ION
Engine - Oil Filter Element/Cap Applications 20030901

2004 ION
Tires/Wheels - Vibration at Highway Speeds 20040801

2004 ION
Tires - Puncture Repair Procedures 20041130

2004 ION
Wheels - Plastic Wheel Nut Covers Loose/Missing 20040727

2004 ION
Wheels - Chemical Stains on Chrome Wheels 20040601

2004 ION
A/T - 1-2/2-3 Upshift Delay/Harsh Downshifts 20040325

2004 ION
Sunroof - Itch/Squeak Noise 20040601

2004 ION
Audio System - Diagnostic Modes/CD Load Operation 20030901

2004 ION
Audio System - Radio Programming 20030801

2004 ION
Audio System - Radio/Tape Player Installation 20040326

2004 ION
OnStar(R) - Unable to Connect to OnStar (Alaska Only) 20041129

2004 ION
Body - Hood Opening With Inoperative Latch 20040323

2004 ION
Recall - Discrepant Engine Frame Rail Welds 20040514

2004 ION
Body - Exterior Pinstripe/Vinyl Graphic Installation 20040817

2004 ION
Interior - Rear Seat Squeak/Itch Noise 20040801

2004 ION
Audio - Theft Deterrent Feature Will Not Function 20040601

2004 ION
Recall 04V547000: DRL/Turn Signal Bulb Replacement 20041116

2004 ION
Lighting - Turn Signal Indicator Flashes Too Fast 20040201

2004 ION
Lighting - Erratic Turn Signals When Charging Cell Phone 20040624

2004 ION
Body - Distortion in Outer Surface of Vehicle Glass 20040901

2004 ION
Battery - Parasitic Drain 20040702

2004 ION
Recall 04V004000: Power Operated Systems Non/Compliance 20040101

2004 ION
Interior - Odor Elimination 20040721

2004 ION
Suspension - Squeaking/Creaking Noise When Turning 20040819

2004 ION
A/T - VT25E Low Power/SES Lamp ON/DTC P1882 Set 20031001

2004 ION
M/T - Operational Characteristics 20041112

2004 ION
Brakes - Service Procedures/Warranty Guidelines 20040517

2004 ION
Brakes - Wheel Cylinder Inspection 20031201

2004 ION
Battery - Parasitic Drain 20040702

2004 ION
Steering - Steering Column Rattling Noise 20040401

2004 ION
Audio System - Upgrade/Downgrade Procedures 20040201

2004 ION
Suspension - Pop/Rattle/Clunk From Front of Vehicle 20040501

2004 ION
Audio System - Poor or Loss of FM Band Radio Reception 20031201

2004 ION
A/C - Blower Motor Click/Tick or Chirping Noise 20040922

2004 ION
A/C - Water Leak Into Passenger Compartment 20040819

2004 ION
A/C - Knobs Won't Rotate/Restricted Air Flow 20040809

2004 ION
A/C - R-134a System Flushing Procedures 20040901

2004 ION
Audio System - Popping/Crackling Noise When Playing CD's 20040817

2004 ION
XM Radio/OnStar - Problems W/Cloth or Vinyl Roofs 20040614

2004 ION
A/T - VT25E No Movement in DRIVE/REVERSE/Possible DTC's 20040903

2004 ION
Suspension - Ball Joint/Steering Knuckle Nut Torque 20040501

2004 ION
Suspension - Ball Joint/Steering Knuckle Nut Torque 20040501

2004 ION
Audio System - Popping/Crackling Noise When Playing CD's 20040817

2004 ION
A/C - R-134a System Flushing Procedures 20040901

2004 ION
A/C - Knobs Won't Rotate/Restricted Air Flow 20040809

2004 ION
A/C - Water Leak Into Passenger Compartment 20040819

2004 ION
A/C - Blower Motor Click/Tick or Chirping Noise 20040922

2004 ION
A/T - VT25E Revised Spacer Plate Availability 20040831

2004 ION
Suspension - Pop/Rattle/Clunk From Front of Vehicle 20040501

2004 ION
Audio System - Poor or Loss of FM Band Radio Reception 20031201

2004 ION
Steering - Steering Column Rattling Noise 20040401

2004 ION
Brakes - Wheel Cylinder Inspection 20031201

2004 ION
Brakes - Service Procedures/Warranty Guidelines 20040517

2004 ION
M/T - Operational Characteristics 20041112