Repair Manuals


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Online Resources


Repair Manuals

Saturn ION Repair Manuals and Owners Manuals.

     We proudly offer online repair manuals for your Saturn ION from AllDataDIY.com  They offer repair information, recalls, full TSB details and labor guides to help you work on your own vehicle.

     Even if you never lift a wrench to your Saturn ION an online repair manual can help keep your mechanic honest.  By being educated with recall and TSB information as well as labor guides, you can be assured your Saturn mechanic will not take advantage of you.

 

     Alldata offers labor guides, repair information and recalls all updated quarterly.  Print off what you need to fix or maintain your Saturn ION  Below is a sample of the TSB Data included in all manuals.

Year
Model
TSB Title
 TSB ID#
2003 ION Body - Right Rear Area of Trunk Wet/Stained 20030901
2003 ION Wipers/Washers - Windshield Wipers Chatter/Skip 20030801
2003 ION Body - Hood Opening With Inoperative Latch 20040323
2003 ION Body - Hood Release Cable Frozen/Seized 20040225
2003 ION Body - Exterior Pinstripe/Vinyl Graphic Installation 20040817
2003 ION Body - Front Door Lock Cylinder Missing/Not Flush 20031001
2003 ION Body - Door Water Leaks/Creaking Noises 20031101
2003 ION Body - Rear Door Cracking at Upper Mounting Bolt 20030605
2003 ION Body - Roof Flexing Upon Moonroof Operation 20030725
2003 ION Instruments - Operational Characteristics 20040326
2003 ION Recall 04V547000: DRL/Turn Signal Bulb Replacement 20041116
2003 ION Lighting - Headlamp Wiring Harness Replacement Update 20031101
2003 ION Lighting - Turn Signal Indicator Flashes Too Fast 20040201
2003 ION Lighting - Erratic Turn Signals When Charging Cell Phone 20040624
2003 ION Body - Distortion in Outer Surface of Vehicle Glass 20040901
2003 ION Body - Aftermarket Window Tint Scratched/Torn 20031101
2003 ION Brakes - DTC C0267 Schematic Update 20030701
2003 ION A/T - Pump Pressure Relief Valve Revision 20030501
2003 ION A/T - Grind/Rattle Noises in PARK/NEUTRAL 20040801
2003 ION A/T - Differential Thrust Washer Manual Update 20030901
2003 ION A/T - Identification/TCM Reprogramming Requirements 20031101
2003 ION A/T - Hesitation/Grinding Noise on Low Speed Coastdown 20031001
2003 ION Fuel System - Revised Fuel Pipe Connection Procedure 20030301
2003 ION Fuel System - Fuel Pump Buzzing/Growling Noises 20031101
2003 ION Engine - Revised Timing Chain/Oiler & Service Procedure 20030609
2003 ION Fuel System - Top Tier Gasoline Information 20040901
2003 ION Drivetrain - Vibration/Growling Noise on Left Hand Turns 20040301
2003 ION Engine Controls - DTC P0621 Diagnostic Update 20031101
2003 ION Emissions - Extended Warranty for PCM Reprogramming 20040601
2003 ION Engine Controls - SES ON/DTC's P1683/P0116 Set 20030501
2003 ION Engine Controls - SES Lamp ON/DTC P0606 Stored 20040301
2003 ION Emissions - Driveability/DTC's P0132/P0138/P0172 20040501
2003 ION A/T - MIL ON/DTC P0741/No Shift or Movement 20040601
2003 ION Emissions - Catalytic Converter Damage/Misfire Codes Set 20040109
2003 ION Cooling System - Revised Water Pump to Prevent Leaks 20030301
2003 ION Fuel System - Maintenance Cleaning of Fuel Injectors 20040901
2003 ION M/T - Operational Characteristics 20041112
2003 ION Cruise Control - Inoperative/Malfunctioning Update 20040226
2003 ION Body - Rear Fascia Paint Scuffed 20030901
2003 ION Suspension - Squeaking/Creaking Noise When Turning 20040819
2003 ION Suspension - Clunk/Thump/Rattle on Rough Roads 20040501
2003 ION Suspension - Ball Joint/Steering Knuckle Nut Torque 20040501
2003 ION Interior - Fluid Drips Onto Driver's Floormat 20031101
2003 ION Steering - Steering Column Rattling Noise 20040401
2003 ION Starting System - Intermittent No Crank/No Start 20030301
2003 ION A/T - VT25E Anerobic Sealer Requirements Revision 20040330
2003 ION Brakes - Service Procedures/Warranty Guidelines 20040517
2003 ION Transaxle - Front End Vibration/Growl on L/H Turns 20040303
2003 ION M/T - Clutch Chatter/Rattle/Will Not Release 20030401
2003 ION A/T - Serviceable Components 20030416
2003 ION A/T - Revised Torque Specifications 20030601
2003 ION A/T - Replacement Guidelines 20030901
2003 ION A/T - VT25E Low Power/SES Lamp ON/DTC P1882 Set 20031001
2003 ION A/T - VT25E No Movement in DRIVE/REVERSE/Possible DTC's 20040903
2003 ION A/T - VT25E Revised Spacer Plate Availability 20040831
2003 ION Steering - Squeak/Squeal Noise While Turning 20031101
2003 ION Brakes - Wheel Cylinder Inspection 20031201
2003 ION Audio System - Ticking Noise/CD Won't Eject 20040226
2003 ION Recall 04V004000: Power Operated Systems Non/Compliance 20040101
2003 ION Recall - Body Control Module Software Upgrade 20040503
2003 ION A/C - Blower Motor Click/Tick or Chirping Noise 20040922
2003 ION A/C - Blower Motor Inoperative/Erratic Operation 20030501
2003 ION A/C - Compressor Clutch Does Not Engage Revision 20030601
2003 ION A/C - Water Leaks Onto Vehicle Floor 20031101
2003 ION A/C - Water Leak Into Passenger Compartment 20040819
2003 ION A/C - Knobs Won't Rotate/Restricted Air Flow 20040809
2003 ION Sunroof/Interior Mirror - Inoperative 20040601
2003 ION Keyless Entry - Technical Installation Instructions 20031001
2003 ION Audio System - CDs Skip in Single CD Player 20031201
2003 ION Audio System - Cd Player Won't Load/Play/Eject 20030701
2003 ION XM Radio/OnStar - Problems W/Cloth or Vinyl Roofs 20040614
2003 ION Audio - Theft Deterrent Feature Will Not Function 20040601
2003 ION Body - Water Leaks into Footwell Area 20030730
2003 ION OnStar(R) - Unable to Connect to OnStar (Alaska Only) 20041129
2003 ION Audio System - Diagnostic Modes/CD Load Operation 20030901
2003 ION Engine - Front Cover Seal Oil Leak in Cold Weather 20040401
2003 ION Suspension - Pop/Rattle/Clunk From Front of Vehicle 20040501
2003 ION A/C - R-134a System Flushing Procedures 20040901
2003 ION Recall 04V003000: Fuel Filter Corrosion 20040101
2003 ION Wheels - Aluminum Wheel Refinishing 20041122
2003 ION Wheels - Chemical Stains on Chrome Wheels 20040601
2003 ION Engine - Loss of Coolant/No External Leaks Evident 20031101
2003 ION Engine - Oil Consumption Information 20030723
2003 ION Electrical - BCM Fuse, Fuse Block Power Distribution 20040723
2003 ION Engine Controls - Erratic Engine Idle Speed/Stalling 20040914
2003 ION Tires - Puncture Repair Procedures 20041130
2003 ION Recall - Fuel Filter Replacement 20040430
2003 ION Ignition System - No Start in Cold Conditions/DTC's Set 20040501
2003 ION ECM/TCM/Ignition Module - Ground Location Change 20040326
2003 ION Lighting - Brake Light Switch Replacement Revision 20030605
2003 ION A/T - VT25E Hiss/Chirp Noise in PARK or NEUTRAL 20040201
2003 ION A/T - VT25E No Wheel Movement in Slippery Conditions 20040223
2003 ION A/T - 1-2/2-3 Upshift Delay/Harsh Downshifts 20040325
2003 ION A/T - Engine Flare During 2nd to 3rd Gear Shift 20040914
2003 ION Body Control Module - Revised Connector Illustrations 20040301
2003 ION Instruments - Speedometer Fluctuation 20040101
2003 ION Engine - Oil Filter Element/Cap Applications 20030901
2003 ION Engine/Transmission Control Module - Ground Change 20040401
2004 ION Recall - Discrepant Engine Frame Rail Welds 20040514
2004 ION Recall - Fuel Feed Pipe Assembly Replacement 20040610
2004 ION Vehicle - 2004 California Tire Chain Disclosure Document 20030601
2004 ION Emissions - Catalytic Converter Damage/Misfire Codes Set 20040109
2004 ION Emissions - Extended Warranty for PCM Reprogramming 20040601
2004 ION Engine Controls - Improved OBD Purge Flow Diagnostics 20040504
2004 ION Fuel System - Top Tier Gasoline Information 20040901
2004 ION Recall - Body Control Module Software Upgrade 20040503
2004 ION Recall 04V281000: Fuel Feed Pipe Replacement 20040601
2004 ION Wheels - Plastic Wheel Nut Covers Loose/Missing 20040727
2004 ION A/T - Hesitation/Grinding Noise on Low Speed Coastdown 20031001
2004 ION A/T - Grind/Rattle Noises in PARK/NEUTRAL 20040801
2004 ION A/T - VT25E Anerobic Sealer Requirements Revision 20040330
2004 ION Transaxle - Front End Vibration/Growl on L/H Turns 20040303
2004 ION Drivetrain - Vibration/Growling Noise on Left Hand Turns 20040301
2004 ION Body - Distortion in Outer Surface of Vehicle Glass 20040901
2004 ION Fuel System - Maintenance Cleaning of Fuel Injectors 20040901
2004 ION M/T - MU3 Back-Up Lamp Switch Installation Revision 20040922
2004 ION Recall 04V004000: Power Operated Systems Non/Compliance 20040101
2004 ION Sunroof/Interior Mirror - Inoperative 20040601
2004 ION Electrical - BCM Fuse, Fuse Block Power Distribution 20040723
2004 ION Body Control Module - Revised Connector Illustrations 20040301
2004 ION A/T - Engine Flare During 2nd to 3rd Gear Shift 20040914
2004 ION A/T - 1-2/2-3 Upshift Delay/Harsh Downshifts 20040325
2004 ION Wheels - Aluminum Wheel Refinishing 20041122
2004 ION A/T - VT25E Hiss/Chirp Noise in PARK or NEUTRAL 20040201
2004 ION Wheels - Chemical Stains on Chrome Wheels 20040601
2004 ION Engine Controls - Long Crank Time To Start or No Start 20040809
2004 ION Ignition System - No Start in Cold Conditions/DTC's Set 20040501
2004 ION Engine - Oil Filter Element/Cap Applications 20030901
2004 ION Tires/Wheels - Vibration at Highway Speeds 20040801
2004 ION Tires - Puncture Repair Procedures 20041130
2004 ION A/T - VT25E No Movement in DRIVE/REVERSE/Possible DTC's 20040903
2004 ION A/T - VT25E No Wheel Movement in Slippery Conditions 20040223
2004 ION Interior - Odor Elimination 20040721
2004 ION Audio System - Upgrade/Downgrade Procedures 20040201
2004 ION Audio System - Diagnostic Modes/CD Load Operation 20030901
2004 ION Audio System - Radio Programming 20030801
2004 ION Audio System - Radio/Tape Player Installation 20040326
2004 ION OnStar(R) - Unable to Connect to OnStar (Alaska Only) 20041129
2004 ION A/T - VT25E Revised Spacer Plate Availability 20040831
2004 ION Interior - Headliner Separation/Sagging 20040801
2004 ION XM Radio/OnStar - Problems W/Cloth or Vinyl Roofs 20040614
2004 ION Interior - Rear Seat Squeak/Itch Noise 20040801
2004 ION Sunroof - Itch/Squeak Noise 20040601
2004 ION Recall 04V547000: DRL/Turn Signal Bulb Replacement 20041116
2004 ION Lighting - Turn Signal Indicator Flashes Too Fast 20040201
2004 ION Lighting - Erratic Turn Signals When Charging Cell Phone 20040624
2004 ION Body - Distortion in Outer Surface of Vehicle Glass 20040901
2004 ION Body - Exterior Pinstripe/Vinyl Graphic Installation 20040817
2004 ION Suspension - Squeaking/Creaking Noise When Turning 20040819
2004 ION Body - Hood Opening With Inoperative Latch 20040323
2004 ION M/T - Operational Characteristics 20041112
2004 ION Brakes - Service Procedures/Warranty Guidelines 20040517
2004 ION Brakes - Wheel Cylinder Inspection 20031201
2004 ION Battery - Parasitic Drain 20040702
2004 ION Steering - Steering Column Rattling Noise 20040401
2004 ION Audio System - Poor or Loss of FM Band Radio Reception 20031201
2004 ION Suspension - Pop/Rattle/Clunk From Front of Vehicle 20040501
2004 ION Audio - Theft Deterrent Feature Will Not Function 20040601
2004 ION A/C - Blower Motor Click/Tick or Chirping Noise 20040922
2004 ION A/C - Water Leak Into Passenger Compartment 20040819
2004 ION A/C - Knobs Won't Rotate/Restricted Air Flow 20040809
2004 ION A/C - R-134a System Flushing Procedures 20040901
2004 ION Audio System - Popping/Crackling Noise When Playing CD's 20040817
2004 ION Campaign - VTi A/T Extended Warranty Coverage 20040421
2004 ION Suspension - Ball Joint/Steering Knuckle Nut Torque 20040501
2004 ION Emissions - Extended Warranty for PCM Reprogramming 20040601
2004 ION Recall - Spark Plug Misfiring Condition 20040519
2004 ION Brakes - Wheel Cylinder Inspection 20031201
2004 ION Brakes - Service Procedures/Warranty Guidelines 20040517
2004 ION M/T - Operational Characteristics 20041112
2004 ION A/T - VT25E No Movement in DRIVE/REVERSE/Possible DTC's 20040903
2004 ION Campaign - VTi A/T Extended Warranty Coverage 20040421
2004 ION A/T - VT25E Revised Spacer Plate Availability 20040831
2004 ION Drivetrain - Vibration/Growling Noise on Left Hand Turns 20040301
2004 ION Transaxle - Front End Vibration/Growl on L/H Turns 20040303
2004 ION A/T - VT25E Anerobic Sealer Requirements Revision 20040330
2004 ION Steering - Steering Column Rattling Noise 20040401
2004 ION Fuel System - Top Tier Gasoline Information 20040901
2004 ION Interior - Fluid Drips Onto Driver's Floormat 20031101
2004 ION Engine Controls - SES Lamp ON/DTC P0606 Stored 20040301
2004 ION Emissions - Driveability/DTC's P0132/P0138/P0172 20040501
2004 ION Emissions - Catalytic Converter Damage/Misfire Codes Set 20040109
2004 ION Engine - Loss of Coolant/No External Leaks Evident 20031101
2004 ION Vehicle - 2004 California Tire Chain Disclosure Document 20030601
2004 ION Wheels - Aluminum Wheel Refinishing 20041122
2004 ION Wheels - Chemical Stains on Chrome Wheels 20040601
2004 ION Wheels - Plastic Wheel Nut Covers Loose/Missing 20040727
2004 ION Tires - Puncture Repair Procedures 20041130
2004 ION Tires/Wheels - Vibration at Highway Speeds 20040801
2004 ION Engine Controls - Erratic Engine Idle Speed/Stalling 20040914
2004 ION A/T - Grind/Rattle Noises in PARK/NEUTRAL 20040801
2004 ION Audio System - Upgrade/Downgrade Procedures 20040201
2004 ION A/T - VT25E Low Power/SES Lamp ON/DTC P1882 Set 20031001
2004 ION Recall 04V547000: DRL/Turn Signal Bulb Replacement 20041116
2004 ION Cruise Control - Inoperative/Malfunctioning Update 20040226
2004 ION Sunroof - Itch/Squeak Noise 20040601
2004 ION Interior - Rear Seat Squeak/Itch Noise 20040801
2004 ION Interior - Odor Elimination 20040721
2004 ION Interior - Headliner Separation/Sagging 20040801
2004 ION Recall - Discrepant Engine Frame Rail Welds 20040514
2004 ION Body - Exterior Pinstripe/Vinyl Graphic Installation 20040817
2004 ION Body - Hood Opening With Inoperative Latch 20040323
2004 ION Battery - Parasitic Drain 20040702
2004 ION Audio System - Radio/Tape Player Installation 20040326
2004 ION Engine Controls - Improved OBD Purge Flow Diagnostics 20040504
2004 ION Audio System - Poor or Loss of FM Band Radio Reception 20031201
2004 ION Audio - Theft Deterrent Feature Will Not Function 20040601
2004 ION XM Radio/OnStar - Problems W/Cloth or Vinyl Roofs 20040614
2004 ION Audio System - Popping/Crackling Noise When Playing CD's 20040817
2004 ION A/C - R-134a System Flushing Procedures 20040901
2004 ION A/C - Knobs Won't Rotate/Restricted Air Flow 20040809
2004 ION A/C - Water Leak Into Passenger Compartment 20040819
2004 ION A/C - Blower Motor Click/Tick or Chirping Noise 20040922
2004 ION Suspension - Squeaking/Creaking Noise When Turning 20040819
2004 ION Suspension - Pop/Rattle/Clunk From Front of Vehicle 20040501
2004 ION Suspension - Ball Joint/Steering Knuckle Nut Torque 20040501
2004 ION OnStar(R) - Unable to Connect to OnStar (Alaska Only) 20041129
2004 ION Sunroof/Interior Mirror - Inoperative 20040601
2004 ION Fuel System - Maintenance Cleaning of Fuel Injectors 20040901
2004 ION Recall 04V003000: Fuel Filter Corrosion 20040101
2004 ION Lighting - Turn Signal Indicator Flashes Too Fast 20040201
2004 ION Recall 04V004000: Power Operated Systems Non/Compliance 20040101
2004 ION Electrical - BCM Fuse, Fuse Block Power Distribution 20040723
2004 ION Body Control Module - Revised Connector Illustrations 20040301
2004 ION A/T - 1-2/2-3 Upshift Delay/Harsh Downshifts 20040325
2004 ION A/T - VT25E No Wheel Movement in Slippery Conditions 20040223
2004 ION Recall - Fuel Filter Replacement 20040430
2004 ION A/T - VT25E Hiss/Chirp Noise in PARK or NEUTRAL 20040201
2004 ION Instruments - Speedometer Fluctuation 20040101
2004 ION A/T - Engine Flare During 2nd to 3rd Gear Shift 20040914
2004 ION Ignition System - No Start in Cold Conditions/DTC's Set 20040501
2004 ION Lighting - Erratic Turn Signals When Charging Cell Phone 20040624
2005 ION M/T - MU3 Back-Up Lamp Switch Installation Revision 20040922
2005 ION Vehicle - 2005 California Tire Chain Disclosure Document 20040501
2005 ION Wheels - Plastic Wheel Nut Covers Loose/Missing 20040727
2005 ION Tires - Puncture Repair Procedures 20041130
2005 ION A/T - Fluid Flushing Procedure/Tool 20040901
2005 ION Fuel - Top Tier Detergent Gasoline Information 20040624
2005 ION Interior - Odor Elimination 20040721
2005 ION Tires/Wheels - Vibration at Highway Speeds 20040801
2005 ION A/T - Torque Converter Replacement Guideline 20040806
2005 ION M/T - Operational Characteristics 20041112
2005 ION Battery - Parasitic Drain 20040702
2005 ION Charging System - Operational Characteristics 20040728
2005 ION A/C - R-134a System Flushing Procedures 20040901
2005 ION Electrical - BCM Fuse, Fuse Block Power Distribution 20040723
2005 ION OnStar(R) - Unable to Connect to OnStar (Alaska Only) 20041129
2005 ION Wheels - Aluminum Wheel Refinishing 20041122
2005 ION Interior - Rear Seat Squeak/Itch Noise 20040801
2005 ION XM Radio/OnStar - Problems W/Cloth or Vinyl Roofs 20040614
2005 ION Tires/Wheels - Vibration at Highway Speeds 20040801
2005 ION Engine - New Long Block Installation Precaution 20040614
2005 ION Interior - Rear Seat Squeak/Itch Noise 20040801
2005 ION Electrical - BCM Fuse, Fuse Block Power Distribution 20040723
2005 ION A/T - Fluid Flushing Procedure/Tool 20040901
2005 ION Tires - Puncture Repair Procedures 20041130
2005 ION Wheels - Plastic Wheel Nut Covers Loose/Missing 20040727
2005 ION Wheels - Aluminum Wheel Refinishing 20041122
2005 ION Vehicle - 2005 California Tire Chain Disclosure Document 20040501
2005 ION Engine - New Long Block Installation Precaution 20040614
2005 ION XM Radio/OnStar - Problems W/Cloth or Vinyl Roofs 20040614
2005 ION A/T - Torque Converter Replacement Guideline 20040806
2005 ION M/T - Operational Characteristics 20041112
2005 ION Battery - Parasitic Drain 20040702
2005 ION Charging System - Operational Characteristics 20040728
2005 ION A/C - R-134a System Flushing Procedures 20040901
2005 ION OnStar(R) - Unable to Connect to OnStar (Alaska Only) 20041129
2005 ION Interior - Odor Elimination 20040721
2005 ION Fuel - Top Tier Detergent Gasoline Information 20040624

 

 

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Saturn ION Owners Manuals.

Unfortunately new owners manuals from your Saturn dealer are super expensive or are out of print, that leaves sources like Ebay.  For your convenience we have included Ebay listings below for your Saturn ION owners manuals.

2007 Saturn Ion Owners Manual Supplement

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2005 Saturn Ion Owners Manual Supplement

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saturn owners manual handbook 03 2003 ion

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2003 SATURN ION Quad Coupe & Sedan OWNERS MANUAL 03

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2003 Saturn Ion Owners Manual 8803-08

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2004 SATURN ION OWNER'S MANUAL

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Genuine Original 2005 Saturn ION Owner's Manual

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2005 Saturn Ion Owners Manual

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2003 SATURN ION OWNERS MANUAL

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2004 Saturn ION Quad Coupe & Sedan Owner Manual 04

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Saturn ION Paper Repair Manuals.

2004 2005 05 Saturn ION VUE Repair Manual Factory OEM

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2002 2003 03 Saturn ION VUE Repair Manual Factory OEM

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SATURN ION 2003-2006 SERVICE & REPAIR MANUAL

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oem factory service saturn repair manual set 03 ion ION

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2004 Saturn Ion Shop Service Repair Manual Set Vol 1-3

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2003 2004 2005 Saturn ION Repair Manual

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2004 SATURN ION Service Shop Repair Manual Set Oem 04

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Haynes 87011 Repair Manual 03 04 05 06 07 Saturn Ion

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Saturn Ion Service Repair Shop Manual 2003 2004 2005

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Online Repair Manuals  |  Owners Manuals  |  Paper Repair Manuals

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